DOCKFINITY
PILOT

Factory IoT Monitoring

ESP32 hardware sensors mounted on press machines streaming real-time production counts and stoppage alerts into the Factory MIS.

Book a DemoPilot Factory IoT on Your Shop Floor
Active pilot on shop-floor manufacturing presses in Delhi NCR.

The Challenge

The Problem Factory IoT Monitoring Solves

Shop-floor stroke counts are recorded on paper registers at the end of each shift, leading to falsified production numbers, unverified contractor billing, and zero visibility into machine idle time.

Non-intrusive industrial telemetry hardware that captures mechanical strokes directly from power presses and hydraulic machines, providing plant owners with transparent, tamper-proof production metrics.
Target Fit

Who It’s Built For

Designed specifically for teams experiencing bottlenecks in these areas.

Power press, hydraulic press, and deep-drawing metal stamping units
Plant managers requiring objective overall equipment effectiveness (OEE) metrics
Factory owners wanting live shop-floor production counts on their phones
Core Capabilities

Key Features & Architectural Highlights

Engineered for daily resilience, rapid response, and operational reliability.

Non-Intrusive Mechanical Sensors

Rugged industrial inductive proximity and stroke sensors that mount onto machine frames without requiring internal electrical tampering.

Real-Time Telemetry & Idle Detection

Embedded ESP32 microcontrollers calculating stroke frequency, cycle durations, and detecting unlogged machine stoppages greater than 3 minutes.

Direct MIS Dashboard Integration

Automatic WiFi telemetry streaming through n8n workflow queues directly into Factory MIS PostgreSQL tables for live production dashboards.

Under the Hood

Verified Production Stack

Built on battle-tested, maintainable technologies with zero speculative bloat.

ESP32WiFi telemetryn8nPostgreSQL

Questions & Answers

Frequently Asked Questions about Factory IoT Monitoring

Practical details on implementation, architecture, and daily operations.

Does installing the IoT sensors require modifying our machinery?↓
No. Our sensors are non-intrusive magnetic or inductive proximity units that mount externally to the machine flywheel or ram without touching internal motor circuitry.
What happens if factory WiFi disconnects during a shift?↓
The ESP32 module buffers stroke counts and timestamps locally in non-volatile flash memory and transmits the accumulated batches automatically upon WiFi reconnection.
How does the IoT hardware integrate with Factory MIS?↓
Production counts stream directly into the active lot batch on Factory MIS, reconciling machine stroke counts against finished goods entered by supervisors.

Ready to Deploy Factory IoT Monitoring?

Connect directly with our engineering team to schedule a walkthrough, discuss custom factory specifications, or set up a pilot.

Book a Walkthrough DemoContact Our Team
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